Wire welding the sloshny section of SG1 (analog of Sv08g2s) copperplated in a drum on technology of infinite welding FilPack Filpak from ItalFil Italfil of 300 kg

Against need of urgency of production of large volumes of the welded products and escalating requirements of consumers to quality and automation of welding process polishing of a surface of a wire in avoidance as corrosion and a contamination coppering products, and also a wire upakovaniye in the so-called infinite packings on weight exceeding unrationed above-mentioned bays, but at the same time the having lane of winding and system of giving of a wire with a complete elimination of cases of a putaniye becomes the most perspective technology of welding. We offer both of these technologies from the Italian producer of ITALFIL, calling the polished ECOFIL wire (ESAB — OK AristoRod 12.50 with a unique not copperplated covering of ASC Advanced Surface Characteristics — a covering with the improved characteristics), and infinite packing - FILPACK (ESAB - Maraphon). The wire with the improved properties of giving is intended for semi-automatic welding carbonaceous and low-alloyed staly as in mix of 80% Ar + 20% of CO2, and pure CO2. High purity of a surface of a wire, its high-quality winding on coils, its stable caliber on all length in combination with low contents harmful to S and P provide stable burning of a wire with the minimum spraying and high quality of a seam. Lack of coppering allows to avoid a contamination of a spiral on which there is a welding wire, increases torch service life. Extremely low wear of a tip. The wire especially is suitable for joints where the equal seam with safe deep penetration on those parts which will be painted is required and will be on a look. The perfect raw materials, free from impurity, give a stable arch with very small quantity of splashes.

Robotization of welding works demands development of technology of long-term (infinite) welding. The specific surface treatment allows to give up to 30 meters in automatic and semi-automatic process from different corners. Is suitable for high-speed welding at big currents. The limited friction in channels of giving reduces use of spare parts. ITALFIL have two types of infinite packings. Classical FILPACK consists of the processed cardboard drum with an internal core and with a wooden bottom and top and are used only with an external cone from plexiglas. Inside regulation of correctness of unwinding is made by the sliding ring in process of a wire expense. In the special fiber FILPACK reel a bar the lower and top, internal cardboard cone fall at promotion of a wire and the channel of giving can be fixed directly on a cover.

If your production consumes within a year more than 250 kg of a welding wire on coils, we will tell you as transition to purchase of a wire in packing on technology of infinite welding FilPack Filpak from ItalFil Italfil will save your means, will increase productivity and will improve quality of welding.

Perhaps, you considered that the volume of a wire consumed by you is too small to receive benefit from use of a drum? In that case, allow to prove to you that packing on technology of infinite welding FilPack Filpak from ItalFil Italfil will allow to save on each kilogram of a wire, every week, every month, every year.

Even do not doubt!

Actually, irrespective of whether you are a large or small producer if you look for ways of decrease in expenses, then, of course, you need to consider on technology of infinite welding FilPack Filpak from ItalFil Italfil as the most important element of your welding production.

Every time when it is necessary to change the coil, you waste precious working hours. But not only replacement takes away from you time. Often it is necessary to deliver the new coil since other end of shop. So, we have time for unplanned "smoke break".

It means that theoretical 10 minutes of idle time are wrapped in 20 or more minutes. You can present Toyota plant which affords similar loss of time?

At last the new coil is installed, but you noticed that the wire leaves a tip curvilinearly? It occurs because the wire which is taken up from the coil has curvature. The most serious twisting is called spiral and has the same nature that education a skrutok when unwinding a watering hose.

However the wire on technology of infinite welding FilPack Filpak from ItalFil Italfil leaves absolutely direct packing. It becomes possible because the wire when laying in a drum is turned in previously, and at an exit from packing it is untwisted with the return sign. As a result during welding the wire remains to a straight line. Every time you receive good appearance and high quality of a seam at considerable reduction of splashes.

And now present, quality of welding and as production expenses will be cut will be how higher.

Irrespective of whether you use manual or robotic welding, you will not be able to provide stability of an arch and constant quality of welding without technology of infinite welding FilPack Filpak from ItalFil Italfil. However with technology of infinite welding FilPack Filpak from ItalFil unlike coils, you will have Italfil much less replacements, so, much less sharp breaks of a wire in the middle of a seam. You can avoid completely these replacements by means of unique technology of infinite welding FilPack Filpak from ItalFil Italfil.

When using coils every time when you press the button, all coil begins rotation. Inertia is negatively reflected in your system of giving of a wire, resulting thereby in bigger wear. With technology of infinite welding FilPack Filpak from ItalFil Italfil from a drum is extended only a few grams of a wire that cuts expenses on service and reduces need for spare parts for the feeder.

Perhaps, you also faced a problem of thefts of coils. It is sad reality for some productions. In spite of the fact that a wire ^{on technology of infinite welding FilPack Filpak from ItalFil Italfil} easily moves indoors by means of bridge cranes or loaders, the volume and weight do not allow to take out it from the territory!

Save on return and processing of empty coils.

Return of empty coils or spools costs expensive if to count the cost of their transportation and storage. And packing on technology of infinite welding FilPack Filpak from ItalFil Italfil easily develops, is easily transported and stored. Packing is executed from high-quality, 100% of the utilized cardboard for which processors with pleasure will pay money.

The technology of infinite welding FilPack Filpak from ItalFil Italfil in every respect favorable acquisition - this packing of a wire will bring you saving of time and money, and also will improve quality of welding.

All of you are not sure yet? However researches of such giant producers as General Motors, Toyota, Komattsu, Katerpiller, and also the advanced enterprises of smaller production scale prove real economy of means.

In your shop there is no place for packing on technology of infinite welding FilPack Filpak from ItalFil Italfil?

It is not a problem! The technology of infinite welding FilPack Filpak from ItalFil Italfil perfectly works with guides in 35 m and more. This standard distance for some of our customers - shipbuilding plants. Place packing on technology of infinite welding FilPack Filpak from ItalFil Italfil in any empty seat, and provolokoprovoda will bring a wire to the giving device.

We will be glad to provide you additional information on advantages of packing on technology of infinite welding FilPack Filpak from ItalFil Italfil, saving of time and means at its introduction.